Product Description
Product Description
Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Detailed Photos
Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Exploded View:
Product Parameters
Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
RV571 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
GMRV Outline Dimension:
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Benefits of Using a 90 Degree Gearbox in Machinery
A 90 degree gearbox offers several advantages when used in machinery and mechanical systems:
- Space Efficiency: The compact design of a 90 degree gearbox allows for changes in direction without the need for extra space. This is particularly beneficial in tight or constrained environments.
- Change of Direction: A primary advantage is the ability to change the direction of rotational motion by 90 degrees. This is crucial in applications where the input and output shafts need to be oriented differently.
- Power Transmission: 90 degree gearboxes efficiently transfer torque and power across the perpendicular input and output shafts. They can transmit substantial power while maintaining compactness.
- Multiple Gear Ratios: Some 90 degree gearboxes incorporate multiple gear stages, allowing for different gear ratios. This versatility is valuable for adapting to various speed and torque requirements.
- Reduced Complexities: Using a 90 degree gearbox can eliminate the need for additional components like couplings, universal joints, or belts that might be necessary when trying to achieve directional changes through other means.
- Alignment and Precision: These gearboxes maintain alignment between the input and output shafts, which is crucial for maintaining accurate and precise motion transfer.
- Reduced Maintenance: 90 degree gearboxes, when properly designed and maintained, can offer reliable and long-lasting operation, reducing the frequency of maintenance and downtime.
- Customization: Manufacturers often offer a variety of 90 degree gearbox configurations, enabling customization to specific application needs.
Due to their versatility and advantages, 90 degree gearboxes are widely used in industries such as automotive, manufacturing, robotics, aerospace, and more.
Limitations and Disadvantages of Using a 90 Degree Gearbox
While 90 degree gearboxes offer various advantages, they also come with limitations and disadvantages that should be considered:
- Complexity: 90 degree gearboxes are often more complex in design compared to straight-through gearboxes. This complexity can lead to higher manufacturing costs, maintenance challenges, and potential points of failure.
- Efficiency Loss: The gear meshing and direction changes in a 90 degree gearbox can lead to some energy loss due to friction and mechanical inefficiencies, impacting the overall efficiency of the system.
- Backlash: Due to the gear meshing and direction changes, 90 degree gearboxes can experience backlash and gear play, which may require additional measures to mitigate and reduce.
- Size and Weight: The design of 90 degree gearboxes often results in a bulkier and heavier unit compared to some other gearbox configurations, which can impact space constraints and overall system weight.
- Maintenance Complexity: Accessing and maintaining components within a 90 degree gearbox can be more challenging due to the intricate design and tight spaces, potentially leading to longer maintenance times.
- Cost: The manufacturing complexity, precision requirements, and additional components needed for 90 degree gearboxes can contribute to higher initial costs compared to simpler gearbox designs.
- Noise and Vibration: The multiple gear meshing and direction changes can introduce noise and vibration into the system, requiring additional measures for noise reduction and vibration dampening.
It’s important to carefully assess your specific application requirements, space constraints, efficiency goals, and budget considerations before deciding to use a 90 degree gearbox. While they offer unique advantages, these limitations should be taken into account to make an informed gearbox selection.
Industries Using 90 Degree Gearboxes
90 degree gearboxes, also known as right-angle gearboxes, find application in a wide range of industries due to their ability to change the direction of rotational motion by 90 degrees. Some of the industries that commonly use 90 degree gearboxes include:
- Automotive: 90 degree gearboxes are used in automotive applications for power transmission and changing the direction of motion, such as in differential assemblies.
- Industrial Manufacturing: These gearboxes are employed in industrial machinery and equipment where space constraints require motion to be redirected at right angles.
- Mechanical Engineering: Mechanical systems often require changes in motion direction, and 90 degree gearboxes are used to achieve this efficiently.
- Robotics: Robotics applications involve complex motion systems that often require motion to be redirected. 90 degree gearboxes play a role in achieving this efficiently.
- Automation: Automated systems in industries like packaging, material handling, and assembly lines utilize 90 degree gearboxes to optimize space and motion control.
- Aerospace: Aircraft and aerospace applications benefit from the compact design and efficient motion redirection capabilities of 90 degree gearboxes.
- Renewable Energy: Wind turbines and solar tracking systems often use 90 degree gearboxes to optimize the orientation of components.
- Marine: Marine equipment and vessels require motion to be transmitted and redirected in various directions, making 90 degree gearboxes valuable.
- Material Handling: Conveyors, lifts, and material handling systems use these gearboxes to efficiently redirect motion in confined spaces.
The versatility of 90 degree gearboxes makes them a crucial component in these industries and many others, contributing to the overall efficiency and functionality of various applications.
editor by CX 2023-09-06