Product Description

CHINAMFG High Performance JTP240 90 Degree Bevel Gearbox advantages: shaft to shaft, shaft to hollow bore, bore to bore, counter rotating, bevel t gearboxes with hardened gears, low backlash bevel right angle gearboxes.

High Performance JTP240 90 Degree Bevel Gearbox Features:
1. Maximum allowable torque 694 Nm, Maximum allowable power 90.5kw, maximum allowable input or output speed 156567X3, registered Capital 500000CNY) is a leading manufacturer and supplier of Screw Jacks (Mechanical Actuators), Bevel Gearboxes, Lifting Systems, Electric Linear Actuators, Gearmotors and Speed Reducers, Others Linear Motion and Power Transmission Products in China. We are located in Chang An, Xihu (West Lake) Dis. guan, Guang dong in China. We are an audited professional manufacturer and supplier by SGS (Serial NO.: QIP-ASI192186) and BV (Serial NO.: MIC-ASR257162) organizations. We have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, and consistently provide the customers with the best engineered solution for precision linear actuation, power transmission and mechanical jacking systems. CHINAMFG Industries guarantees quality, reliability, performance and value for today’s demanding industrial applications.

Company Advantages
* One of the biggest orders with 1750 units screw lift jacks.
* Standard products with 2D Drawings(DXF, DWG, PDF) and 3D CAD Model(STEP).
* 100% quality assured with double quality inspections. Original Inspection Reports, Operation Manual, and Book Catalogue are put into the packages. 
* 100% safety transportation with strong standard export plywood cases materials (free fumigation). 
* International standard materials for all standard products. 
* Custom design available, OEM service available, Free engineering advice and Customer label available.

Products List
* Manual Screw Jacks
* Electric Screw Jacks
* Screw Jacks Series: 

Cubic Screw Jack JTC Series, Machine Screw Jack JTW Series, Trapezoidal Screw Jack JT Series, Worm Screw Jack JTM Series, Stainless Steel Screw Jack JSS Series, Through Hole Screw Jack JTH Series, Ball Screw Jack JTB Series, Cubic Ball Screw Jack JTD Series, Bevel Gear Screw Jack JTS Series, and Electric Cylinder JTE Series.
* Bevel Gearboxes Series: 
Cubic Bevel Gearbox JTP Series, Hollow Shaft Gearbox JTPH Series, Input Flange Gearbox JTPF Series, Input Flange and Hollow shaft Gearbox JTPG Series, Stainless Steel Gearbox JTP Series, Aluminum Gearbox JTA Series, and Bevel Gearboxes JT Series.
* Screw Jack Lifting Systems and Accessories: 
2jacks lifting system, 3jacks lifting system, 4jacks lifting system, 6jacks lifting system, 8jacks lifting system……14jacks lifting system. Lifting systems accessories cover ac, dc motors, geared motors, servo motors, stepper motors, handwheels, couplings, universal joints, telescopic universal joints, connecting shafts, cardan shafts, limit switches, proximity switches, safety nut, travel nut, rod ends, stop nuts, pillow block bearings, flange blocks, motor flange nema or iec, encoder, potentiometer, frequency converter, position indicators, trunnion plate, and trunnion mounting brackets. 
* Electric Linear Actuators Series:
Electro Mechanical Actuators LA Series, Electro Mechanical Actuators LAP Series. 
* Gear Reducers Series: 
Helical Gear Reducers R Series, Helical Bevel Gear Reducers K Series, Parallel Shaft Helical Gear Reducers F Series, Helical Worm Gear Reducers S Series, Helical Gear Motor GMH/GMV Series, and Worm Gear Reducers NMRV Series.   

Customers Distribution Countries
* American Countries: United States, Mexico, Canada, Chile, Argentina, Xihu (West Lake) Dis.via, Brazil, Colombia, Guatemala, Honduras, Panama, Peru.
* European Countries: Germany, France, United Kingdom, Italy, Spain, Poland, Romania, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Ireland, Georgia, Slovenia.
* Asian Countries: Malaysia, Indonesia, Singapore, Philippines, Vietnam, Thailand, India, Israel, Cambodia, Myanmar, Sri Lanka, Maldives, Pakistan, Iran, Turkey, Jordan, Saudi Arabia, Yemen, Oman, United Arab Emirates, Qatar, Georgia, Armenia.
* Oceanian Countries: Australia, New Zealand.
* African Countries: Egypt, Ethiopia, Nigeria, South Africa, Zambia, Mozambique.
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Application: Motor, Electric Cars, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: T Type, L Type
Hardness: Hardened Tooth Surface
Installation: Universal Mounting
Step: Single-Step
Customization:
Available

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Customized Request

90 degree gearbox

Calculating Torque Requirements for a 90 Degree Gearbox

Calculating the torque requirements for a 90 degree gearbox involves understanding the torque transfer across the gear train and considering factors such as gear ratios, efficiency, and the desired output torque. Here’s a general process:

  1. Determine Input Torque: Start by identifying the input torque required for your application. This could be the torque generated by the motor or power source that drives the gearbox.
  2. Account for Gear Ratio: Calculate the overall gear ratio of the 90 degree gearbox. This involves multiplying the gear ratios of each stage if the gearbox has multiple stages. The gear ratio is typically given as the output gear’s teeth divided by the input gear’s teeth.
  3. Calculate Intermediate Torque: Use the gear ratio to calculate the intermediate torque at the output of the input bevel gear set. Multiply the input torque by the gear ratio to get the intermediate torque.
  4. Consider Efficiency: Take into account the efficiency of the gearbox. Efficiency is the ratio of output power to input power, expressed as a percentage. Multiply the intermediate torque by the gearbox efficiency to get the effective torque.
  5. Calculate Final Output Torque: If there’s an additional output stage with bevel gears, apply the appropriate gear ratio and efficiency to calculate the final output torque at the output shaft of the gearbox.

Keep in mind that real-world factors such as friction, load variations, and mechanical losses can influence the accuracy of torque calculations. It’s advisable to incorporate safety factors to ensure the gearbox can handle peak loads without failure.

Consulting gearbox manufacturers’ specifications and engineering guides can provide more accurate information and guidance on torque calculations for specific gearbox models.

90 degree gearbox

Limitations and Disadvantages of Using a 90 Degree Gearbox

While 90 degree gearboxes offer various advantages, they also come with limitations and disadvantages that should be considered:

  • Complexity: 90 degree gearboxes are often more complex in design compared to straight-through gearboxes. This complexity can lead to higher manufacturing costs, maintenance challenges, and potential points of failure.
  • Efficiency Loss: The gear meshing and direction changes in a 90 degree gearbox can lead to some energy loss due to friction and mechanical inefficiencies, impacting the overall efficiency of the system.
  • Backlash: Due to the gear meshing and direction changes, 90 degree gearboxes can experience backlash and gear play, which may require additional measures to mitigate and reduce.
  • Size and Weight: The design of 90 degree gearboxes often results in a bulkier and heavier unit compared to some other gearbox configurations, which can impact space constraints and overall system weight.
  • Maintenance Complexity: Accessing and maintaining components within a 90 degree gearbox can be more challenging due to the intricate design and tight spaces, potentially leading to longer maintenance times.
  • Cost: The manufacturing complexity, precision requirements, and additional components needed for 90 degree gearboxes can contribute to higher initial costs compared to simpler gearbox designs.
  • Noise and Vibration: The multiple gear meshing and direction changes can introduce noise and vibration into the system, requiring additional measures for noise reduction and vibration dampening.

It’s important to carefully assess your specific application requirements, space constraints, efficiency goals, and budget considerations before deciding to use a 90 degree gearbox. While they offer unique advantages, these limitations should be taken into account to make an informed gearbox selection.

90 degree gearbox

Choosing the Right Size 90 Degree Gearbox

Choosing the right size 90 degree gearbox for your application involves considering several factors to ensure optimal performance and efficiency. Here are the steps to guide you:

  1. Identify Load Requirements: Determine the maximum torque and power requirements of your application. This will help you select a gearbox that can handle the load without exceeding its capacity.
  2. Calculate Speed Ratios: Calculate the required speed ratios for your application. Consider both input and output speeds to ensure the gearbox can achieve the desired output with the available input.
  3. Consider Space Constraints: Measure the available space for the gearbox. Choose a size that fits within your machinery or equipment without causing interference.
  4. Choose Gearbox Type: Based on your application’s requirements, choose the appropriate type of 90 degree gearbox. Consider factors like efficiency, backlash, and load distribution.
  5. Check Efficiency: Evaluate the efficiency of the gearbox. Higher efficiency gearboxes reduce power loss and improve overall system efficiency.
  6. Consider Mounting Options: Determine how the gearbox will be mounted within your system. Consider factors such as orientation, shaft alignment, and attachment points.
  7. Consult Manufacturer’s Data: Review the manufacturer’s specifications and data sheets for the gearbox options you’re considering. This information will provide details about torque capacity, speed ranges, and other technical specifications.
  8. Consider Overload Conditions: Factor in any potential overload conditions that may occur in your application. Choose a gearbox that can handle occasional overloads without permanent damage.
  9. Factor in Future Growth: If your application may experience growth in the future, choose a gearbox that can accommodate increased load and speed requirements.

By carefully considering these factors and consulting with gearbox experts or manufacturers, you can select the right size 90 degree gearbox that meets your application’s needs and ensures reliable and efficient operation.

China Hot selling High Performance Jtp240 90 Degree Bevel Gearbox Quiet Transmission   differential gearbox	China Hot selling High Performance Jtp240 90 Degree Bevel Gearbox Quiet Transmission   differential gearbox
editor by CX 2024-05-06