Product Description

High torque industrial worm gearbox transmission gearbox 90 degree worm gearbox

Components:
1. Housing: Cast Iron
2. Gears: Worm Gears, 1 stage
3. Input Configurations:Solid Input Shaft,Motor Flange – IEC B5
4. Output Configurations:Solid Output Shaft,Hollow Output Shaft

Features:
1. Different variants, both input and output shafts can be mounted horizontally or vertically
2. Compact structure
3. Direct drive or indirect drive available
4. Output could be CHINAMFG shaft or hollow hole
Models & Variants:
WPA Series – Lower Input Shaft
WPS Series – Upper Input Shaft
WPDA Series – Lower Input Flange
WPDS Series – Upper Input Flange
WPO Series – Vertical Upward Output Shaft
WPX Series – Vertical Downward Output Shaft
WPDO Series – Vertical Upward Output Shaft, Input Flange
WPDX Series – Vertical Downward Output Shaft, Input Flange 
 

Frame Size Center Distance Gear Ratio
WPA40 40

10/1, 15/1, 20/1, 25/1, 30/1, 40/1, 50/1, 60/1

WPA50 50
WPA60 60
WPA70 70
WPA80 80
WPA100 100
WPA120 120
WPA135 135
WPA147 147
WPA155 155
WPA175 175
WPA200 200

 

1.  More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services.

AOKMAN  was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.

AOKMAN  has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
 


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Application: Motor, Machinery
Function: Speed Reduction
Layout: Industry
Hardness: Hardened Tooth Surface
Installation: Industry
Step: Three-Step
Customization:
Available

|

Customized Request

90 degree gearbox

Calculating Torque Requirements for a 90 Degree Gearbox

Calculating the torque requirements for a 90 degree gearbox involves understanding the torque transfer across the gear train and considering factors such as gear ratios, efficiency, and the desired output torque. Here’s a general process:

  1. Determine Input Torque: Start by identifying the input torque required for your application. This could be the torque generated by the motor or power source that drives the gearbox.
  2. Account for Gear Ratio: Calculate the overall gear ratio of the 90 degree gearbox. This involves multiplying the gear ratios of each stage if the gearbox has multiple stages. The gear ratio is typically given as the output gear’s teeth divided by the input gear’s teeth.
  3. Calculate Intermediate Torque: Use the gear ratio to calculate the intermediate torque at the output of the input bevel gear set. Multiply the input torque by the gear ratio to get the intermediate torque.
  4. Consider Efficiency: Take into account the efficiency of the gearbox. Efficiency is the ratio of output power to input power, expressed as a percentage. Multiply the intermediate torque by the gearbox efficiency to get the effective torque.
  5. Calculate Final Output Torque: If there’s an additional output stage with bevel gears, apply the appropriate gear ratio and efficiency to calculate the final output torque at the output shaft of the gearbox.

Keep in mind that real-world factors such as friction, load variations, and mechanical losses can influence the accuracy of torque calculations. It’s advisable to incorporate safety factors to ensure the gearbox can handle peak loads without failure.

Consulting gearbox manufacturers’ specifications and engineering guides can provide more accurate information and guidance on torque calculations for specific gearbox models.

90 degree gearbox

Differences between 90 Degree Gearbox and Right-Angle Gearbox

A 90 degree gearbox and a right-angle gearbox are terms often used interchangeably, but they do have some differences:

  • Terminology: Both terms essentially refer to the same concept of changing power transmission direction by 90 degrees. “90 degree gearbox” is a more specific term, while “right-angle gearbox” is a broader term that encompasses gearboxes changing direction by any angle that’s considered a right angle.
  • Angle Range: A 90 degree gearbox is specifically designed to change power transmission direction by a perfect 90-degree angle. On the other hand, a right-angle gearbox can change direction by any angle between 0 and 180 degrees, as long as the change is considered a right angle.
  • Design Variety: Right-angle gearboxes can include gearboxes with angles slightly less than 90 degrees or even more than 90 degrees. They provide greater design flexibility to accommodate various space constraints and layouts.
  • Specificity: When someone refers to a “90 degree gearbox,” it often implies a very specific purpose of changing direction by exactly 90 degrees. In contrast, a right-angle gearbox could encompass a wider range of applications and angles.
  • Application: Both types of gearboxes are commonly used in various industries and applications where space constraints or specific layout requirements demand a change in power transmission direction without extensive use of additional components.

Ultimately, while the terms “90 degree gearbox” and “right-angle gearbox” are related, the former refers to a precise 90-degree change in direction, while the latter has a broader scope covering a range of right-angle changes.

90 degree gearbox

Applications of a 90 Degree Gearbox

A 90 degree gearbox, also known as a right-angle gearbox, finds diverse applications across various industries due to its ability to change the direction of rotational motion by 90 degrees. Some common applications include:

  • Automotive Industry: 90 degree gearboxes are used in automotive drivetrains to transfer power from the engine to the wheels, especially in front-wheel drive configurations.
  • Conveyor Systems: These gearboxes are employed in conveyor systems to change the direction of material flow at right angles, allowing efficient material handling and sorting.
  • Printing Machinery: In printing presses, 90 degree gearboxes enable the smooth transfer of motion from the main motor to various rollers and components, ensuring accurate paper movement.
  • Machine Tools: They are used in machine tools such as milling machines and lathes to transmit power at right angles, enabling precise machining operations.
  • Robotics: 90 degree gearboxes play a crucial role in robotic arms, allowing joints to move and rotate in different directions while maintaining a compact design.
  • Marine Applications: They are used in marine propulsion systems to change the direction of power transmission from the engine to the propeller shaft.
  • Industrial Equipment: These gearboxes are utilized in various industrial equipment like pumps, compressors, and generators to transmit power efficiently at right angles.
  • Medical Equipment: They find use in medical devices and equipment that require compact design and efficient power transmission at different angles.

The versatility of 90 degree gearboxes makes them a valuable component in applications that require changing the direction of motion while maintaining space efficiency and power transmission integrity.

China OEM High Torque Industrial Worm Gearbox Transmission Gearbox 90 Degree Worm Gearbox   with Great quality China OEM High Torque Industrial Worm Gearbox Transmission Gearbox 90 Degree Worm Gearbox   with Great quality
editor by CX 2024-05-10