Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CHINAMFG and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CHINAMFG and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

90 degree gearbox

Ensuring Proper Alignment when Connecting a 90 Degree Gearbox

Proper alignment is crucial when connecting a 90 degree gearbox to ensure smooth and efficient operation. Here’s how to achieve it:

  • Precision Manufacturing: Choose a high-quality 90 degree gearbox from a reputable manufacturer. Precisely manufactured components will inherently have better alignment characteristics.
  • Accurate Mounting Surfaces: Ensure that the mounting surfaces for both the input and output shafts are clean, flat, and free from defects. Properly machined surfaces contribute to better alignment.
  • Use Alignment Tools: Utilize alignment tools such as dial indicators or laser alignment systems during the installation process. These tools help measure and correct any misalignment.
  • Tighten Fasteners Gradually: When securing the gearbox to its mounting, tighten fasteners gradually and evenly. This prevents introducing misalignment due to uneven pressure.
  • Check Runout: Measure shaft runout before and after installation. Excessive runout can indicate misalignment, which needs to be addressed.
  • Check Couplings: If using couplings to connect the gearbox to other components, ensure they are aligned properly and capable of accommodating any misalignment.
  • Professional Installation: Complex applications or critical systems might require professional installation. Experienced technicians can accurately align the gearbox to achieve optimal performance.

Proper alignment not only improves the efficiency of the gearbox but also extends its lifespan and reduces the likelihood of premature wear or failures.

90 degree gearbox

Impact of a 90 Degree Gearbox on System Efficiency

A 90 degree gearbox can have both positive and negative impacts on the overall efficiency of a system:

  • Positive Impact: In systems where space constraints or directional changes are critical, a 90 degree gearbox enables the transmission of power and torque at a right angle, allowing for compact designs and efficient use of available space.
  • Negative Impact: However, a 90 degree gearbox can also introduce efficiency losses due to several factors:
  • Friction: The additional gear meshing in a 90 degree gearbox introduces more points of contact and friction, leading to energy loss in the form of heat and decreased efficiency.
  • Direction Changes: Changing the direction of power transmission requires additional gear engagement and disengagement, leading to mechanical inefficiencies and energy losses.
  • Gear Design: The gear profiles and design used in 90 degree gearboxes may not be as optimized for efficiency as those in straight-through gearboxes, resulting in more energy loss.

It’s important to assess the specific requirements of the system and the trade-offs between space savings and efficiency. In some cases, the benefits of using a 90 degree gearbox may outweigh the efficiency losses, while in others, alternative gearbox designs may be more suitable to achieve higher overall system efficiency.

90 degree gearbox

How a 90 Degree Gearbox Works

A 90 degree gearbox, also known as a right-angle gearbox, operates by changing the direction of rotational motion by 90 degrees. It achieves this by utilizing a combination of gears, typically bevel or miter gears, that transmit power smoothly at a right angle.

Here’s how a 90 degree gearbox works:

  1. Input Shaft: The gearbox receives rotational motion from an input shaft.
  2. Bevel or Miter Gears: Inside the gearbox, bevel or miter gears are positioned at a 90 degree angle to each other. These gears have specially cut teeth that allow them to engage and transmit power at right angles.
  3. Meshing of Gears: As the input shaft rotates, its gear engages with the first bevel or miter gear. The teeth of these gears mesh and transfer rotational force.
  4. Change in Direction: The first gear transfers the rotational motion to the second gear at a right angle, resulting in a change in the direction of motion by 90 degrees.
  5. Output Shaft: The second gear is connected to the output shaft, which receives the changed direction of rotational motion. The output shaft then transmits this motion to the intended machinery or system.

By using precision-cut gears that mesh smoothly, the 90 degree gearbox ensures efficient power transmission while changing the direction of motion. This makes it a valuable component in various applications, including conveyors, printing machinery, automotive drivetrains, machine tools, and robotics.

China Hot selling T series Spiral bevel Agriculture Gearbox 90 Degree Gearbox Steering Gear Box   planetary gearbox	China Hot selling T series Spiral bevel Agriculture Gearbox 90 Degree Gearbox Steering Gear Box   planetary gearbox
editor by CX 2023-09-22