Product Description

Industrial Bevel Gear Reducer Gearbox 90 degree electric motor gearbox

Product Description


Description: K Series Helical Bevel Gearbox

Overview
(1) Input mode: coupled motor, belted motor, input shaft or connection flange.
(2) Right angle output.
(3) Compact structure.
(4) Rigid tooth face.
(5) Carrying greater torque, high loading capacity.
(6) High precision gear, ensuring the unit to operate stably, smooth transmission.
(7) Low noise, long lifespan.
(8) Large overlap coefficient, abrasion resistant.

Detailed Photos

K series gear units are available in the following designs:
KAZ..Y..Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y…Foot-mounted helical-bevel gear units with CHINAMFG shaft
KAT…Y…Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y…Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S…Shaft input helical-bevel gear units
KA…Y…Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y..Combinatorial helical-bevel gear units
KF…Y…Flange-mounted helical-bevel gear units with CHINAMFG shaft
KA(K, KF ,KAF ,KAZ)S…R…Shaft input combinatorial helical-bevel gear units
KAF…Y…Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y…When equipping the user’s motor or the special 1 ,the flange is required to be connected

The weights are mean values, only for reference.
Maximum torque means the biggest 1 of the maximum torque related to the different ratio for the specified size.

Rated Power:0.18KW~200KW
Rated Torque:Up to 50000N.m
Gear Arrangement:Bevel Helical Hardened Gearbox
Input Speed:50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio:5.36~192.18

Product Parameters

Structure:

K(-)
 
K(A) K(F) Input power range Output speed Output torque
Foot-mounted Hollow shaft 
output
Flange-mounted 0.18-200kw 0.1-270r/min Up to 50000Nm

Input power rating and maximum torque:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Structure
 
K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw)
 
0.18~
3.0
0.18~
3.0
0.18~
5.5
0.18~
5.5
0.37~
11
0.75~
22
1.3~
30
3~
45
7.5~
90
11~
160
11~
200
18.5~
200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~
44.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~1
64.44
17.97~
178.37
Maximum
Torque(N.m)
 
200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000

Gear unit weight:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Weight
 
11 20 27 33 57 85 130 250 380 610 1015 1700

 

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, environmental protection, logistics and etc.
4.Do you offer any visiting?
Yes! We sincerely invite you to visit us! We can pick you from airport, railway station and so on. Also, we can arrange housing for you. Please let us know in advanced.
5.Is your quality good?
Quality never tell lies, we’re theprofessional manufacturer and exporter of gear reducer and motor in Asia, who has been given license since 1982. Also, we had achieved ISO9001 and CE Certificate among all manufacturers.

 

Contact:

If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
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Application: Motor, Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

90 degree gearbox

Ensuring Proper Alignment when Connecting a 90 Degree Gearbox

Proper alignment is crucial when connecting a 90 degree gearbox to ensure smooth and efficient operation. Here’s how to achieve it:

  • Precision Manufacturing: Choose a high-quality 90 degree gearbox from a reputable manufacturer. Precisely manufactured components will inherently have better alignment characteristics.
  • Accurate Mounting Surfaces: Ensure that the mounting surfaces for both the input and output shafts are clean, flat, and free from defects. Properly machined surfaces contribute to better alignment.
  • Use Alignment Tools: Utilize alignment tools such as dial indicators or laser alignment systems during the installation process. These tools help measure and correct any misalignment.
  • Tighten Fasteners Gradually: When securing the gearbox to its mounting, tighten fasteners gradually and evenly. This prevents introducing misalignment due to uneven pressure.
  • Check Runout: Measure shaft runout before and after installation. Excessive runout can indicate misalignment, which needs to be addressed.
  • Check Couplings: If using couplings to connect the gearbox to other components, ensure they are aligned properly and capable of accommodating any misalignment.
  • Professional Installation: Complex applications or critical systems might require professional installation. Experienced technicians can accurately align the gearbox to achieve optimal performance.

Proper alignment not only improves the efficiency of the gearbox but also extends its lifespan and reduces the likelihood of premature wear or failures.

90 degree gearbox

Cost Range for Different Types of 90 Degree Gearboxes

The cost of different types of 90 degree gearboxes can vary widely depending on various factors, including the gearbox design, quality, brand, and intended application. Here’s a general cost range for different types:

  • Spur Gearboxes: Spur gear 90 degree gearboxes are relatively simple in design and often more affordable. Their cost can range from $50 to $300.
  • Bevel Gearboxes: Bevel gear 90 degree gearboxes are more complex and versatile, leading to a higher cost range. They typically range from $100 to $800 or more.
  • Worm Gearboxes: Worm gear 90 degree gearboxes are efficient and provide high torque, but they tend to be more expensive due to their precision. Their cost can range from $200 to $1000 or more.
  • Planetary Gearboxes: Planetary gear 90 degree gearboxes offer excellent torque transmission and compact size, making them suitable for various applications. They are often higher in cost, ranging from $300 to $1500 or more.

It’s important to note that these cost ranges are approximate and can vary based on factors such as size, gear quality, ratio options, and additional features. Customization, brand reputation, and specific industry requirements can also impact the cost of a 90 degree gearbox.

90 degree gearbox

90 Degree Gearbox: Definition and Applications

A 90 degree gearbox, also known as a right-angle gearbox or a 90 degree gear drive, is a mechanical device used to change the direction of rotational motion by 90 degrees. It is designed to transmit power and torque between two shafts that are positioned perpendicular to each other.

These gearboxes are commonly used in applications where space constraints or the need to change the direction of motion require a compact and efficient solution. Here are some common applications of 90 degree gearboxes:

  • Conveyors: In industrial systems, 90 degree gearboxes are used to change the direction of material flow on conveyors that need to turn corners.
  • Printing Machinery: Printing presses often require the ability to change the direction of paper or other materials as they move through the printing process.
  • Automotive: 90 degree gearboxes can be found in vehicles’ drivetrain systems, especially in four-wheel-drive or all-wheel-drive setups where power needs to be transferred to front and rear axles.
  • Machine Tools: Machine tools, such as milling machines and lathes, may require a change in the direction of motion to perform specific operations.
  • Robotics: Industrial robots and automation equipment often use 90 degree gearboxes to redirect motion in tight spaces.

The 90 degree gearbox achieves its function through a combination of gears, usually bevel or miter gears, that transmit power smoothly at a right angle. The gear teeth engage and transfer the rotational force from one shaft to the other, allowing the machinery to function effectively even when space limitations prevent a direct alignment of the input and output shafts.

Overall, the 90 degree gearbox is a versatile and essential component in various industries where the redirection of motion is required to achieve specific tasks efficiently.

China Hot selling Industrial Bevel Gear Reducer Gearbox 90 Degree Electric Motor Gearbox   gearbox definition		China Hot selling Industrial Bevel Gear Reducer Gearbox 90 Degree Electric Motor Gearbox   gearbox definition
editor by CX 2024-03-28